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North Wales · UK manufacturing support
Industrial 3D printing, priced online.
Functional prototypes, jigs, fixtures, replacement components and low-volume production in advanced engineering polymers — produced locally in Flintshire for businesses across the UK.
Dual-material engineering printing
ABS-CF component produced with dedicated support material on a dual-nozzle system.
Engineering polymersCF and GF reinforced materials
Dual-nozzle capabilityDedicated support materials
One-off to low volumeNo tooling investment required
Based in FlintshireSupporting UK engineering teams
Online quote and order
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Recent work
Real parts. Real processes.
Selected examples from Phoenix Additive production, showing functional components, advanced materials and manufacturing methods rather than stock imagery or decorative prints.
Real case study · US Virgin Islands
22 pool grates, one proven fit.
Rusting stainless-steel return grates needed replacing. We reviewed the CAD, printed one PETG-CF fit sample, then made 22 final parts in PPA-CF. The customer confirmed that every part fitted and passed their load tests beyond the requirement.
Real case study · Iterative prototyping
One enclosure, several ways to mount it.
A buyer returned with revised case files for monitor, pole, suction-cup and other mounting arrangements. See how physical prototypes and material changes took the project from a first PLA print to later PETG and PETG-CF variations, produced through our sister business.
ABS-CF · Dual-material process
Complex geometry with specialised support material.
This component was manufactured in carbon-fibre reinforced ABS using a separate support filament through a dual-nozzle system. The process allows supported features and difficult geometries to be produced cleanly while retaining the properties required from the engineering material.
Dedicated support interface
Carbon-fibre reinforced polymer
Suitable for complex functional geometry
PETG-CF · In-house production
A closer look at PETG-CF in production.
This is one of our functional PETG-CF parts being printed in-house. We use carbon-fibre reinforced PETG when a part benefits from extra stiffness, good dimensional stability and a clean technical finish.
Printed in-house in Flintshire
Carbon-fibre reinforced PETG
One-off parts and repeat batches
PA6-CF
Functional fitted components
Carbon-fibre reinforced nylon parts shown in their working assembly, demonstrating practical mechanical use rather than visual prototyping.
PETG-CF
Complex custom components
Bespoke ducting and adapter geometries produced as functional polymer parts without dedicated tooling.
PETG-CF
Large bespoke parts
Substantial custom geometry manufactured as a one-off or low-volume component with a clean technical finish.
Capabilities
Built for engineering work.
Use additive manufacturing where conventional machining, fabrication or tooling would be disproportionate to the quantity, lead time or development stage.
Functional prototypesFit checks, development parts and physical design validation.
Jigs & fixturesAssembly aids, drilling templates, guides, positioning tools and workshop fixtures.
Replacement partsSuitable polymer components for obsolete, damaged or difficult-to-source items.
Low-volume productionRepeat batches without moulds or conventional tooling investment.
Complex support strategiesDual-nozzle production with specialised support materials where geometry demands it.
Technical material selectionMaterials selected around heat, stiffness, durability, environment and application.
Typical materials: PETG · ASA · PC · PC-FR · PETG-CF · PET-CF · ASA-CF · ABS-CF · ABS-GF · PA6-CF · PA6-GF · PAHT-CF · PPA-CF · PPS-CF · TPU · TPU Air Explore the engineering materials library →
Advanced polymer capability
Top-tier polymer technology capabilities.
Three specialist material systems for engineering teams pushing structural strength, service temperature, chemical resistance or lightweight flexibility. Selection starts with the load case, environment, required life and failure consequence.
Metal-Like StrengthMetal-like structural performance
High-load structural polymer
PPA-CF
Serious structural performance for heavily loaded engineering parts.
Carbon-fibre-reinforced PPA is one of the strongest polymer material systems available to us. Selected grades deliver metal-like strength alongside high heat resistance, exceptional stiffness, dimensional stability and far better retention of mechanical performance in humid conditions than conventional PA6-CF.
227°CHeat deflection
168 MPaTensile strength
9.86 GPaFlexural modulus
Useful for: structural machine components, loaded jigs and fixtures, mechanical prototypes, automotive parts and high-temperature engineering applications.
Extreme heat + chemical resistance
PPS-CF
For environments where ordinary engineering plastics run out of headroom.
Carbon-fibre-reinforced PPS combines high stiffness with exceptional thermal stability, very low moisture uptake and strong resistance to solvents and chemicals. The reference grade is also UL94 V-0 flame-retardant.
264°CHeat deflection
>200°CContinuous use
0.05%Water absorption
Useful for: hot-zone components, chemically exposed fixtures, electrical and automotive parts, precision tooling and demanding industrial environments.
Actively foamed flexible polymer
TPU Air
Lightweight, soft and tunable rather than simply “rubbery”.
TPU Air provides a tailorable balance of density, softness and cushioning, allowing anything from a denser flexible component to a much lighter foam-like part within one material family.
Up to 50%Lighter than TPU
63–78AShore hardness
475–629%Elongation at break
Useful for: cushioning, vibration damping, protective interfaces, grips, seals, lightweight flexible parts and compliant robotics components.
Reference figures shown are manufacturer-published material data for specific grades and test conditions. “Metal-like strength” reflects manufacturer terminology for the referenced PPA-CF grade and does not mean every printed part is a direct metal replacement. Finished-part performance depends on geometry, load case, orientation and service condition.
Surface & detail
Engineering material doesn't have to mean rough-looking parts.
Process settings, nozzle choice, orientation and material are selected around the job. Fine technical features can be produced where the component requires them.
The photographs on this page are real Phoenix Additive production examples.
Customer feedback
Trusted for the work behind the part.
★★★★★ 4.9 on Fiverr
300+ Fiverr reviews overall
Here are some real samples of what our customers are saying about us.
1 of 10
International customer reach
From North Wales to customers around the world.
Phoenix Additive has supported projects well beyond the UK, with customers across Europe, the Americas, Asia-Pacific, the Middle East and Africa.
UK based · Flintshire, North Wales
Global reach · Customers across 5 world regions
Real orders · Functional parts, prototypes & repeat work
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Countries and territories reached.
What started in North Wales now supports customers around the world. From one-off prototypes to repeat production work, Phoenix Additive has delivered to a broad international customer base.
Europe
North & South America
Asia-Pacific
Middle East & Africa
United Kingdom & Europe
🇬🇧 United Kingdom
🇳🇴 Norway
🇫🇷 France
🇩🇪 Germany
🇨🇭 Switzerland
🇸🇪 Sweden
🇮🇹 Italy
🇪🇸 Spain
🇳🇱 Netherlands
🇵🇹 Portugal
🇸🇰 Slovakia
🇦🇹 Austria
🇮🇸 Iceland
🇩🇰 Denmark
North & South America
🇺🇸 United States
🇨🇦 Canada
🇨🇷 Costa Rica
🇦🇷 Argentina
Asia & Pacific
🇦🇺 Australia
🇯🇵 Japan
🇸🇬 Singapore
🇬🇺 Guam
🇮🇳 India
Middle East & Africa
🇰🇼 Kuwait
🇪🇬 Egypt
🇳🇬 Nigeria
🇸🇦 Saudi Arabia
🇮🇱 Israel
🇦🇪 United Arab Emirates
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Tell us what you need.
Send over the basics of the job and, if you have them, attach your CAD files, drawings or reference images. We’ll review the part, quantity and application and come back to you with the most suitable route.
Phone
07933 074845
Address
Phoenix Additive
3 Bro Brwynog
Treuddyn, Flintshire
CH7 4AL · United Kingdom
3 Bro Brwynog
Treuddyn, Flintshire
CH7 4AL · United Kingdom
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